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SPRING CHANGE PROCEDURE
It is important when changing springs to do only one end
of the camper at a time. The roof should be DOWN before
repairing, to take pressure off the system.
1. Remove the tie plate by removing two (2) self-tapping
screws. Refer to (K) on attached sheet.
2. Remove the two (2) screws that attach the spring tubes
to the master tube. Refer to (L) on attached sheet for location.
3. Remove two (2) screws each from floor plates that attach
spring tubes (N) on attached sheet to the frame of the camper.
4. Pull the spring (P) on the attached sheet out from the
bottom of the telescoping posts (A, B, & C on the attached
sheet).
5. Pull the spring tube off of the spring.
6. Pull the spring assembly (2 springs attached) out of
the master tube (L) on the attached sheet.
7. Put the new spring assembly in the master tube and push
all the way to the stop. Note: The cable lays between the
springs and must slide freely.
8. Put the spring tubes on the springs. (You may put some
oil in tube to ease pushing spring through).
9. Attach the spring tubes to the corner of the frame of
the camper.
10. Attach the spring tubes to the master tube.
11. Attach the tie bar.
12. Repeat the above procedure on the opposite end of the
camper if necessary.
TO REPLACE CABLE
1. Start with rear tubes first. Follow instructions, 1,
2, 3, 4 & 6 above with roof down.
2. Hold pair of springs in one hand, lay crimped end of
cable and pusher plate over end of springs then insert springs
and cable into master tube pushing them all the way to the
opposite end.
3. Run cable around pulley (M) and insert end of cable into
master tube between the two (2) springs and feed it thru
to the front. If you are unable to feed thru, due to grease
in master tube, you will need to disconnect spring tubes
on the other end maybe even pulling springs out opposite
end to assist getting cable thru.
4. Pusher plate (see insert) in middle of cable must be
in front of springs.
5. Wrap cable around drum on winch one turn then push end
of cable out slot on side of winch housing and secure end
under cable keeper (I), TIGHTEN BOLT SECURELY (see T).
6. Re-assemble lift tubes to corner of frame to the end
of master tube and re-assemble tie plate.
System should be ready to use. You may put more grease in
the master tube.
If front and back of the roof do not start up at the same
time you need to adjust the pulley (M).
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